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CAPS and Ecoplant are part of the Ingersoll Rand family, working cohesively to provide the most efficient compressed air solution on the market.
Ecoplant is a machine learning compressed air monitoring and control network that optimizes utility operation to achieve peak efficiency of compressed air generation.
Solution overview to optimize your air compressor system to run smarter – not harder.
Predictive algorithms assess your daily, weekly, and seasonal energy use dynamically controlling systems via production profiles to lower energy waste, redundancy, and excess utility costs.
Key advantages of Ecoplant in compressed air systems:
MACHINE RISK: Compressors were in constant bypass leading to inefficiencies & reliability issues due to surging.
DYNAMIC ENGINE: Proper load sharing eliminated the need for one 2000 hp air compressor leading to substantial reduction in energy usage & GHG emissions.
MANUFACTURER ALERTS: An observation was made that a manufacturer warning for high inlet vacuum has been affecting the #3 compressor.
VALUE DASHBOARD INSIGHT: When a recurring warning is observed, an insight may be added to the value dashboard to highlight the issue as well as estimate the potential impact to energy usage or equipment health.
COMPRESSOR UTILIZATION: Compressor #1 AND #2 are running during periods of low demand where the system’s air supply could easily be met with the #1 VSD compressor.
INSIGHT: The #1 VSD compressor seems to have a capacity limitation. This was determined by looking at the maximum amount of power consumed by the compressor at “full load” and comparing it against the expected power draw at full load as indicated by the motor nameplate (177.4 kW).
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